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 Distributor Cap Removal - What am I missing???

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PAguy



Car: 1984 SR5
Posts: 67
Join date: 2010-10-22
Age: 52
Location: Western Pennsylvania

PostSubject: Distributor Cap Removal - What am I missing???   Sat Nov 06, 2010 8:04 am

I've spent the last hour trying to loosen the top screw holding on the distributor cap.
I've tried philips and plain screwdrivers, sockets, wrenches. This can't be rocket science. What's the secret?



Is the bottom screw worse?
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NotanAE86



Car: 83 2 door sedan
Posts: 87
Join date: 2009-06-04
Age: 37
Location: NC

PostSubject: Re: Distributor Cap Removal - What am I missing???   Sat Nov 06, 2010 11:07 am

I use a 1/4"drive 8mm socket on a swivel. with an extension.

whoever originally put it on probably put it on too tight.

I have had to putt the dizzy before to get the cap screws out. (which required cutting the screws)
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DjSpecter



Posts: 558
Join date: 2010-09-07

PostSubject: Re: Distributor Cap Removal - What am I missing???   Sat Nov 06, 2010 10:12 pm

Step 1..Remove Hood

Step 2..Apply vise-grips to screw

Step 3..Lightly or medium tap vise-grips with hammer.

Installation should be a snap now but dont over tighten screw.
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Glock30



Car: AE86
Posts: 650
Join date: 2009-04-20
Age: 31
Location: Los Angeles

PostSubject: Re: Distributor Cap Removal - What am I missing???   Sun Nov 07, 2010 11:37 am

LOL. Removing the hood seems a little excessive Razz I would stick to just small vise grips and hope for the best... I think on that one I had a deep 8mm that fit it just perfect.
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PAguy



Car: 1984 SR5
Posts: 67
Join date: 2010-10-22
Age: 52
Location: Western Pennsylvania

PostSubject: Re: Distributor Cap Removal - What am I missing???   Sun Nov 07, 2010 2:59 pm

Yeah, maybe needle nosed vice grips could do the trick.
I don't have clearance for sockets on mine. Tomorrow...
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DjSpecter



Posts: 558
Join date: 2010-09-07

PostSubject: Re: Distributor Cap Removal - What am I missing???   Sun Nov 07, 2010 9:45 pm

Only reason I remove my hood is cause I have a hood clerance prolbem with getting work done close to the rear of the engine...So I try to remove what I can to get the job done and out of the way.
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steamjam



Car: 1980 Corolla, and a bunch of 4AC parts..
Posts: 201
Join date: 2009-12-04
Location: Left Coast, USA

PostSubject: Re: Distributor Cap Removal - What am I missing???   Mon Nov 08, 2010 6:01 am

I just use an 1/4 inch 8mm shallow socket and a wobble extension.

The wobble extension allows up to about 18 degrees of bend. just enough to get to that bolt.
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Lawnie420



Car: 1984 ae86 zenki sr5 coupe 4ac
Posts: 279
Join date: 2010-07-22
Age: 26
Location: Grand Junction Colorado

PostSubject: Re: Distributor Cap Removal - What am I missing???   Mon Nov 08, 2010 8:32 am

steamjam wrote:
I just use an 1/4 inch 8mm shallow socket and a wobble extension.

The wobble extension allows up to about 18 degrees of bend. just enough to get to that bolt.

thats what i did at least on my previous rolla
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EricsFreeAE86



Car: 86 SR5 AE86 7AGE
Posts: 1091
Join date: 2009-05-27
Age: 29
Location: Chattanooga, TN

PostSubject: Re: Distributor Cap Removal - What am I missing???   Wed Nov 10, 2010 1:49 pm

I used a stubby 8mm box-end wrench to break mine loose. Only one bolt to pull the whole distributor out of the head if you have to.
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PAguy



Car: 1984 SR5
Posts: 67
Join date: 2010-10-22
Age: 52
Location: Western Pennsylvania

PostSubject: Re: Distributor Cap Removal - What am I missing???   Fri Nov 12, 2010 12:25 pm

Turns out the round nut insert in the cap side came loose, making a bad job worse. Not sure what they had in mind Suspect , I couldn't locate anyone with a socket thin-walled enough to go on this bolt, even if it would have worked. I think I'll run a long bolt and square nut backwards so the cap prevents the square nut from turning and I loosen it from the backside.
Two & a half hours later, I finally was able to disintegrate the cap (not what I was trying to do). And shattered the igniter cover in the process. Are those still available anywhere? Expect I can go without it for a while.
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Glock30



Car: AE86
Posts: 650
Join date: 2009-04-20
Age: 31
Location: Los Angeles

PostSubject: Re: Distributor Cap Removal - What am I missing???   Fri Nov 12, 2010 12:47 pm

bleh... that sucks. You may want to try Allen bolts when you replace the cap. Something like this:

http://littlemachineshop.com/Products/Images/480/480.1527.jpg

Honestly, you may need to find a donor distributor depending on what broke.
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PAguy



Car: 1984 SR5
Posts: 67
Join date: 2010-10-22
Age: 52
Location: Western Pennsylvania

PostSubject: Re: Distributor Cap Removal - What am I missing???   Fri Nov 12, 2010 2:07 pm

Well, wrong name. The coil cover, not igniter cover, is what I broke when I forced off the cap. And all the electrical checks out OK inside the distributor. Running a bolt backwards (there is no more threaded receiver), now it's easy to get inside whenever I need to.
So with new rotor, plugs, cap and backwards bolt firmly in place, it now runs exactly like it used to - perfectly except it won't start unless I push start it. Once it's over 800-1000 rpm, it is flawless. Back to the drawing board. :/
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Glock30



Car: AE86
Posts: 650
Join date: 2009-04-20
Age: 31
Location: Los Angeles

PostSubject: Re: Distributor Cap Removal - What am I missing???   Fri Nov 12, 2010 3:08 pm

was it running like that before?
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steamjam



Car: 1980 Corolla, and a bunch of 4AC parts..
Posts: 201
Join date: 2009-12-04
Location: Left Coast, USA

PostSubject: Re: Distributor Cap Removal - What am I missing???   Fri Nov 12, 2010 3:26 pm

PAguy wrote:
Well, wrong name. The coil cover, not igniter cover, is what I broke when I forced off the cap. And all the electrical checks out OK inside the distributor. Running a bolt backwards (there is no more threaded receiver), now it's easy to get inside whenever I need to.
So with new rotor, plugs, cap and backwards bolt firmly in place, it now runs exactly like it used to - perfectly except it won't start unless I push start it. Once it's over 800-1000 rpm, it is flawless. Back to the drawing board. :/


Wont run unless you push start it? as in the Starter wont work, and you haveto bump start it, or the starter does work, just wont start the car unless you push start it?

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PAguy



Car: 1984 SR5
Posts: 67
Join date: 2010-10-22
Age: 52
Location: Western Pennsylvania

PostSubject: Re: Distributor Cap Removal - What am I missing???   Fri Nov 12, 2010 5:36 pm

steamjam wrote:
PAguy wrote:
Well, wrong name. The coil cover, not igniter cover, is what I broke when I forced off the cap. And all the electrical checks out OK inside the distributor. Running a bolt backwards (there is no more threaded receiver), now it's easy to get inside whenever I need to.
So with new rotor, plugs, cap and backwards bolt firmly in place, it now runs exactly like it used to - perfectly except it won't start unless I push start it. Once it's over 800-1000 rpm, it is flawless. Back to the drawing board. :/


Wont run unless you push start it? as in the Starter wont work, and you haveto bump start it, or the starter does work, just wont start the car unless you push start it?



Yeah, I posted a couple of times on it. Starter cranks and cranks, no sputter, no start.
Likewise, if I try to clutch hold on a hill it dies. Above about 1000 runs flawless always, great fuel economy, no smoke, no rough. Going to see if I've got spark while someone else cranks it...
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Distributor Cap Removal - What am I missing???

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